A commercial generator (a.k.a. genset) can last for decades, as long as it is properly maintained. Although generators has few moving parts, its content has sensitive components that need regular attention. Complete genset maintenance requires different measures to get performed on different schedules. If you want a diary for performing these measures, here’s a basic checklist for heavy duty diesel generators maintenance over a daily, monthly, semiannual, and annual basis.

Daily Measures

Diesel generators should receive the following measures on a regular basis:

General inspection – Check the genset for loose parts, indications of corrosion on parts, traces of carbon, and dirt build up.

Coolant heater check – Make sure the coolant heater is securely available and inspect it for warning signs of wear.

Oil check – look at the oil level and add oil as necessary.

Fuel check – look at the fuel level and add fuel as necessary.

Charge-air piping check – be certain the charge-air piping is connected securely to the radiator and inspect it for signs of wear.

Maintenance personnel commonly carry out the measures above. Generator technicians can also perform them included in a scheduled service agreement.

Weekly Measures

Diesel generators should have the following measures weekly:

Home air cleaner check – Check the air cleaner for debris and clean it as necessary.

Charger check – Check the float voltage reading about the wall charger and adjust the voltage as necessary.

Fuel Filter Drain – Drain the river from your bottom in the fuel filter housing.

Fuel Tank Drain – Drain the lake in the bottom from the gas tank before diesel fuel appears.

Many facilities have generator technicians perform weekly measures on the generator maintenance checklist. If building maintenance personnel perform them, they should have trained in generator maintenance.

Monthly Measures

Diesel generators must have the following measures performed from month to month:

Coolant concentration check – Have a sample with the coolant which has a hydrometer and view its concentration by talking about the service manual in the manufacturer.

Drive belt tension check – Look at the belt for correct tension and inspect it for signs of wear.

Exhaust condensate drain – Drain the condensate in the condensate trap.

Battery check – Look into the charge around the starting battery and consider the connections for looseness and corrosion.

Because the correct power coolant in the outdoor generator could be depending climate, an electrical generator technician that are experts in emergency power equipment should perform coolant concentration check.

Semiannual Measures

Diesel generators needs to have the subsequent measures performed on the semiannual basis:

Oil and filter change – Replace the oil and oil filter, whether or not the genset was used in the non-simulated power outage.

Coolant filter change – Switch the coolant filter, no matter whether the genset has been utilized within a non-simulated power outage.

Crankcase breather cleaning – Clean the crankcase breather based on the service manual from the manufacturer.

Air cleaner element change – Replace the air cleanser element, no matter the level of debris accumulation.

Radiator hose check – Look at the connection from the radiator hoses and inspect them for signs of wear.

Fuel filter change – Alter the fuel filter, no matter the degree of sediment accumulation.

Generator technicians should perform the measures above.

Annual Measures

The genset really should have a complete annual cleaning of its air conditioning.

Conclusion

The measures above are expected for a diesel generator to stay in excellent condition. By incorporating them into a generator maintenance checklist, you can prepare the generator with your facility for an additional power outage.

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